AC 200V YSM20W YAMAHA SMD Assembly Line 95000CPH Energy Saving

AC 200V YSM20W YAMAHA SMD Assembly Line 95000CPH Energy Saving

YAMAHA YSM20R SMT Assembly line

1. Some detailed requirements of SMT factory layout
After the general orientation of the production line is determined, some detailed requirements for the production of the SMT production line equipment need to be considered, and then the precise orientation of the SMT production line and the orientation of other auxiliary equipment can be determined.
First of all, the auxiliary things required by the SMT production line and the orientation requirements for each area:
a. Placement area of ​​fire extinguishers: fire extinguishers should be placed around the pillars and around the SMT workshop, and placed in accordance with the requirements of fire protection regulations.
b. Placement area of ​​the rack cart: The rack cart is used for the production of SMT production line and the replacement of data when the model is switched. In order to facilitate production and improve the power of material replacement, it is best to place the rack cart near the placement machine.
c. Placement area of ​​the material preparation table: The material preparation table is mainly used for the preparation of materials in the production process and the data preparation work before the model switch. Therefore, the material preparation table should be placed near the placement machine, preferably together with the rack car. It is convenient to put the material directly on the rack cart after preparing the material.
d. Printing station small table placement area: The printing station small table is used for the placement of auxiliary items of the printing machine in production, such as wipe paper, solder paste, alcohol, etc., should be placed in the vicinity of the printing machine for easy access and use. Production power.
e. Solder paste placement area: The solder paste placement area includes a refrigerator for storing solder paste, a solder paste mixer, a solder paste reheating cabinet, etc., which can be placed around the column or in a fixed area around the workshop according to the requirements of the workshop. But it should be easy for operators to pick and place.
f. Visual inspection area and repair area behind the furnace: In order to facilitate the visual inspection and repair of semi-products after reflow soldering, a small table is generally placed behind the furnace for visual inspection and repair after the furnace.
g. Screen placement area: The screen placement area includes the screen placement cabinet, the screen cleaning machine, the screen inspection tools, etc., which are used for the storage, cleaning and screen tension check of the screen. At the same time, the area should be as convenient as possible Pick-and-place of stencils in production.
h. Waste placement area: The waste in production mainly comes from two parts, one is the dust-free paper used in the printing operation, and the other is the waste tray and waste belt caused by data replacement. The waste generated in these two parts should be placed separately and specifically recovered, especially the waste used by the printing press. Therefore, the waste area can be placed around the printing press or placement machine, or a waste placement area may be set up next to the column for separate placement.
i. Kanban placement area: SMT Kanban includes production Kanban and quality management Kanban, etc., which can be gathered and placed at the entrance and exit of the workshop, and a Kanban of the production status of the production line is established at the beginning of each production line to facilitate the inspection by the producer and the handler. Keep abreast of the current production status and quality status of the SMT workshop.
j. Product placement area: The produced product contains two parts, products and semi-products. These two parts should be separated separately and strictly distinguished to avoid disorder.
k. SMT spare parts storage area: SMT spare parts include nozzles, motors, belts, cylinders, etc., and should be placed in a special area to facilitate access during production.
l. Temperature and humidity area: In order to better understand the temperature and humidity conditions of the SMT workshop, according to the size of the workshop area, set up several temperature and humidity measurement areas appropriately, generally placed on the pillars or walls around the production line.
m. SMT workshop work area: Let engineering skilled personnel and management personnel work on-site in the SMT workshop, so that the skills and management problems encountered in production can be solved in time to ensure the smooth operation of the SMT production line.
n. Area for anti-static measures: Those who enter the SMT workshop must have an area with anti-static measures. The area can be delineated at the door of the workshop, including the replacement of electrostatic clothing, shoes, hats, and the locker of each employee. In addition, an area dedicated to testing the electrostatic ring should be established at the entrance of the SMT workshop, so that each employee can do the electrostatic ring test and record the test results before going to work.
2. Summary
Regarding the layout of the SMT factory and the distribution of personnel responsibilities for the SMT production line, it is also necessary to consider various factors such as the process requirements of the product, the output value of the product, and the performance of the equipment. Plan according to the actual situation!

YAMAHA YYSM20W specification:

1. It can efficiently support various production forms in a large range

2. It has the world's fastest 95000CPH* universal surface mounter in the same level of products

3. A single placement head achieves high speed and versatility at the same time, providing an ideal solution

4. A wide range of components can be mounted, and the specific realization of "Limitless EXpansion" (unlimited expansion)

5. Multiple functions as standard configuration to ensure high-quality placement · Highly flexible feeding device

6. Support dual-track transportation

High speed SMT Stencil Printers:

CNSMT-A5 MODEL

Humanized design

● Wide application range and strong versatility

● Unique spray type automatic cleaning system

● Energy-saving wiping and saving paper structure

● Unique image processing system

● Intelligent printing production mode

● Printing range: 400*340mm/510*340mm

● Adopt international universal UVW three-axis linkage platform

● Machine size: 1220X1355X1500mm

● Machine options: dynamic tinning functionautomatic stencil hole blocking detection functionautomatic glue dispensing functionsqueegee pressure feedback functionauto MSE/SPI online functionautomatic temperature and humidity function

High Quality China Brand CNSMT Reflow oven- TSM800